Toyota Production System
Consultant in Delhi
Pillars of Toyota Production System
Jidoka ( Automation with Human Touch)
Jidoka focuses on giving workers and machines an ability to recognize problems and take instant action to fix them. It focuses on maintaining the highest standards of quality while utilizing automation to aid in the production process. The system was formed with an objective to stop production when a defect is found, allowing for a rapid resolution of the problem. This method ensures that quality is maintained at each level and stops errors from being transferred to the manufacturing line.
Just in Time
Just in Time focuses on delivering the relevant parts in the relevant amounts at the relevant times. By reducing waste and inventory expenses, this approach makes sure that production processes are as effecient as possible. Producing only when required, what is required , and in the exact quantity is the aim. This controls cash flow, cuts down on surplus inventory, and lowers storage expenses.
TPS is based on the continuous improvement process, or “Kaizen.” Kaizen Guru in Delhi supports small, gradual changes that after a period of time results in large increases in productivity, efficiency and quality. Employees at all levels participate in identifying issues and implementing solutions. When a collaborative approach is taken, it develops a culture of creativity and responsiveness that benefits all employees in an organization.
TPS has an effect outside of the manufacturing sector. This approach have been implemented in various sectors , such as software development, healthcare, and services. Lean methods are used more widely as a result of the focus placed on quality improvement, waste reduction, and employee participation.
VIDEOS ON Lean Manufacturing
Conclusion
Dr.Ashok Puri is a well-known management expert. He is a philosopher, author, engineer, and academic who has made significant contributions to the fields of Kaizen, Lean Manufacturing, and Organization Excellence. He encourages his clients and students to review and reevaluate their business methods with a fresh approach. He has created Micro Management Models for improved Organizational Governance for Indian SME’s. You can also visit his website www.kaizenguru.in for better understanding and implementing Kaizen in your organization.
